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Tollaston Machinery

Metal 3D Printing

LP-400 Dual

by Layerion

Dual-laser powder-bed fusion printer doubling build rate on a larger production envelope.

400 x 400 x 450 mm (15.7 x 15.7 x 17.7 in)

Build volume

2 x 500 W fiber lasers, overlapping scan fields

Laser configuration

20 - 60 μm

Layer thickness

Financing Available
LP-400 Dual

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LP-400 Dual — detail view
metal powder-bed fusion printer

The LP-400 Dual is Layerion's production metal printer, pairing two overlapping 500W fiber lasers over a 400 x 400 x 450 mm chamber to roughly double the build rate of the single-laser LP-250 while also giving you a much larger part envelope. It's the flagship platform Tollaston installs for customers who've moved past prototyping and need metal additive to actually hit production schedules — nesting multiple parts per build, printing larger single components, or simply running more volume through the same floor space. The same Layerion Forma control and material library carry over from the LP-250, so a shop that's already qualified its process on the smaller machine moves up without requalifying every parameter from scratch.

Ideal For

  • Shops moving from prototyping into production volume
  • Larger single components needing more build envelope
  • Multi-part nested batch production
  • Customers already qualified on an LP-250 scaling up capacity

Build volume

400 x 400 x 450 mm (15.7 x 15.7 x 17.7 in)

Laser configuration

2 x 500 W fiber lasers, overlapping scan fields

Layer thickness

20 - 60 μm

Minimum spot size

80 μm

Key Features

LP-400 Dual Features

Standard features that set this machine apart in demanding manufacturing environments.

Ease of Operation

  • Closed-loop powder handling to minimize operator exposure
  • Automated inert-gas purge and oxygen monitoring
  • Layerion Forma control with shared material library across the Layerion line
  • Integrated melt-pool monitoring with per-laser quality tracking

Built-In Extras

  • Build-plate heating for reduced residual stress on large parts
  • Dual 500 W fiber lasers with overlapping scan fields for full-plate coverage
  • Nearly double the build rate of the single-laser LP-250

Full Specifications

Layerion LP-400 Dual Technical Details

Complete specifications, standard features, and optional upgrades.

Build volume
400 x 400 x 450 mm (15.7 x 15.7 x 17.7 in)
Laser configuration
2 x 500 W fiber lasers, overlapping scan fields
Layer thickness
20 - 60 μm
Minimum spot size
80 μm
Max scan speed
up to 7 m/s per laser
Build rate
up to 70 cm³/hr
Positioning accuracy
±25 μm
Process atmosphere
Argon or nitrogen, O2 < 100 ppm
Compatible powders
Stainless steel, tool steel, titanium, nickel superalloys, aluminum, copper alloys
Control
Layerion Forma control
  • Dual 500 W fiber lasers with overlapping scan fields for full-plate coverage
  • Nearly double the build rate of the single-laser LP-250
  • Closed-loop powder handling to minimize operator exposure
  • Automated inert-gas purge and oxygen monitoring
  • Layerion Forma control with shared material library across the Layerion line
  • Build-plate heating for reduced residual stress on large parts
  • Integrated melt-pool monitoring with per-laser quality tracking
  • Extended material qualification package for exotic alloys
  • Automated powder sieving and recycling station
  • Advanced melt-pool monitoring with per-layer quality reports
  • Wire-EDM-ready build plate for easy part removal
  • Production-volume printing of qualified parts
  • Large single-component printing beyond the LP-250's envelope
  • Multi-part nested builds for batch production
  • Copper alloy thermal-management component printing

FAQ

LP-400 Dual Questions

Answers to common questions about the LP-400 Dual.

Roughly double the build rate thanks to the two overlapping lasers, though actual throughput depends on part geometry and how many parts you nest per build — our applications engineers can estimate cycle time on your specific parts.

Yes, both machines share the Layerion Forma control and material parameter library, so a process qualified on the LP-250 transfers directly rather than requiring requalification from scratch.

Typically 14-16 weeks build-to-order given the dual-laser optical system; we confirm your exact ship date once your configuration and material qualification needs are finalized.

Yes — we can quote a complete workflow including stress-relief heat treatment, support removal and finish machining on critical surfaces alongside your printer purchase.

Ready to Discuss the LP-400 Dual?

Our team has 32+ years of experience helping Canadian manufacturers find the right cutting and processing equipment.

32

Years in Business

4,800+

Machines Installed

46

Factory-Trained Technicians

Call 905-555-0142
Ext 1: SalesExt 2: Service (24/7 emergency line)Ext 3: Parts & ToolingExt 4: Applications Engineering

Request a Quote

Tell us about your application and we'll recommend the right configuration for your operation.

Financing Available

Flexible payment options on qualifying equipment.

Or email us at [email protected]

Related

Explore More Metal 3D Printing Systems

Compare specifications and find the right machine for your application.

Financing
LP-250

metal powder-bed fusion printer

LP-250

The LP-250 is Layerion's entry metal 3D printer, using a single 500W fiber laser to fuse metal powder layer by layer inside a Ø250 x 325 mm build chamber. It's the platform Tollaston recommends for shops printing their first titanium, stainless or tool-steel parts — internal lattice structures, conformal-cooled mold inserts and complex geometries that traditional machining can't produce economically or at all. An inert argon or nitrogen atmosphere holding oxygen below 100 ppm keeps reactive metal powders like titanium safe to process, and Layerion's Forma control manages exposure strategy without requiring a metallurgy background to get a first print right. We pair every LP-250 with build-file training so your team owns the process end to end, not just the button-press.

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